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RUBBER PARTS MANUFACTURER – HELPING WITH CUSTOM MADE RUBBER PARTS
Various types of rubber parts are absolutely essential for any kind of machine. But at times it is not possible for the machine manufacturers to access the exact kinds of rubber parts that they are seeking. In such cases, they either have to accommodate the available parts or have to opt for custom made rubber parts.
Custom made rubber parts used to be expensive earlier, but off late thanks to the effort of every rubber parts manufacturer these have become affordable and easy use. There is no denying that standard rubber parts are cheaper than custom made ones, any day. But incase getting a particular type and dimension of rubber part is extremely crucial to the process then getting it custom made albeit at a little higher price, would be the right decision. Also because in general rubber parts being inexpensive, going in for custom made parts for a machine manufacturer is not be a problem.
The Types of Custom Made Rubber Parts Offered By Rubber Parts Manufacturer
There are several types of rubber parts that can be custom made by the rubber parts manufacturer. Some of these are:
- Seals
- O-rings
- Flanged Stem Bushings
- Grommets
- Bumpers
- Anti-vibration Pads
- Tips & Caps
- Extrusions & Tubing
Opting for standard rubber part is always the first choice for the machine manufacturers because it cuts down the time required for crafting a custom made one. But in instances wherein the standard rubber parts are very difficult to fit in, the manufacturers have to opt for the custom made ones. Generally in case of custom made rubber parts, the clients draft the design for the part themselves. But it is for the Rubber parts manufacturer to choose the right kind of rubber and factor in noise dampening and vibration isolation in the given design.
Contact Us
Alfa rubber & Springs Private Limited
TELEPHONE – +91-44-27922057
EMAIL – info@alfarubber.com
Website: https://alfarubber.com/
Dustcap manufacturer – Customized to size and specifications
Dustcaps are made of many material and the most popular among them are flexible silicone rubber seals to keep the contents in the container air tight and free from dust. Dust cap is used for efficient and cost-effective containment of powders. These are available in fully-transparent variant and are made of silicone. The design gives visibility and helps to maintain strict hygiene standards. The hi-tech design is used to improve the operation. A dust cap comes with a penetrating spigot, where a hole can be pierced for easy access of its contents. The dustcap manufacturers design them in varied size and construction for easy fit to any process. The reason for choosing silicone for dustcap is due to its transparent nature.
Dustcaps for automobile industry
Automotive dust caps are available at most affordable price. It comes with a perfect finish, sturdy construction, superior quality and long life. It is available in different size, models and designs. They prevent from dirt, debris and moisture. Metallic dust caps are used in automobile tyres to regulate tyre pressure and avoid damage to the valve. They also come in plastic but are not as durable as metallic or silicone counterparts.
Benefits of dust cap
- It protects the contents from pollutants and moisture, extending the life of the content
- In the case of dust cap for tyres, it helps to regulate the pressure and reduces repairing expense caused due to dirt entering through the valves.
Different types of dust cap
Plastic has taken over every industry due to its easy availability and affordability. It has also attracted the dustcap manufacturers for its high performance and quick replacement. Metal caps are sturdy and long lasting but are expensive and are target for petty thieves. Replacing them often could be a burden on your pocket.
Dustcaps are also available as paper cones with coats for stiffness. Fabric dustcaps are also popularly used in varied industries.
Alfa Rubber offers dustcaps in varied sizes and construction depending on your specification. Contact us for more details.
For More Details:
ALFA RUBBER & SPRINGS PRIVATE LIMITED
A-13/A, SIPCOT INDUSTRIAL COMPLEX,
GUMMIDIPOONDI. TAMILNADU 601 201, INDIA
TELEPHONE – +91-44-27922057
EMAIL – info@alfarubber.com
Website: https://alfarubber.com/
The benefits of single-sourcing Rubber products supplier
Single sourcing is defined as procuring a specific category of components from one supplier. It comes with a host of benefits like easy management of vendor records, quick invoice processing, and one-point shipment. On a negative note, some buyers feel that it could make them dependent on one vendor leading to forceful acceptance of their terms and conditions. Moreover, situations like quality issues and running out of stock could put the buyer in a delicate situation. But the above negatives are common when you source from multiple vendors too. Here are some reasons why it is beneficial to single-source your rubber products supplier.
Benefits of single sourcing from Alfa Rubber
- Unlimited supply of raw material: South India is renowned for its vast rubber plantations; this ensures constant supply to meet the growing demands of the rubber industry. With no delay in procuring raw materials, the production never stops, making it a reliable single-source rubber products supplier.
- Quality and versatility: South Indian Rubber is renowned for its quality and versatility and hence the finished products are bound to be of superior quality. With both natural and synthetic variants available, there is no dearth of supply.
- Competitive rates: High production volume and competition among rubber producers result in affordable pricing. Low production cost also gives buyers access to affordable raw materials and the cost is passed onto the buyers by the rubber products suppliers.
- Skilled workforce: Traditionally Southeast Asia is known for its competence in plantation, process, and manufacturing. The skilled workforce added with advanced technology promises high-quality rubber products.
For all the above reasons and more, it is advised to bet on single-source rubber product suppliers. Alfa Rubber is a name to recall for your rubber supplies.
Contact us for more details.
ALFA RUBBER & SPRINGS PRIVATE LIMITED
A-13/A, SIPCOT INDUSTRIAL COMPLEX,
GUMMIDIPOONDI. TAMILNADU 601 201, INDIA
PHONE – +91-44-27922057
EMAIL – info@alfarubber.com
Automotive rubber parts – Driving the automotive industry
The auto sector cannot do without rubber parts. The automotive industry is undergoing a tremendous change, the biggest challenge lies in the supply of value-added products. Here are some new trends in automotive rubber parts.
EMI shielding application
Driverless cars are the most awaited, so put on your seat belts and get ready for the future. As new models are being developed to improve parking functions, traction control, and speed and safety alerts, complex digital systems are being added like sensors, controls, and components. The rise in demand for sensors and controls calls for materials required to fabricate these systems.
The driverless system requires EMI/RFI shielding for system integrity. EMI/RFI shielding gaskets are added to the control devices and systems insulating one component from the other, creating an electrical seal to contain EMI/RFI. Transparent conductive films are recommended for EMI shielding applications.
Fuel efficiency
Lightweight materials are used to reduce the weight of the vehicle and increase fuel efficiency. Rubber parts made of foam material offer excellent durability and increase the performance of the auto. Lightweight rubber and foam materials are used in chassis and braking systems, vehicle interiors, powertrain, electrical systems, pedal pads, plugs, body and lighting, isolators, bumpers, cuffs, etc.
Affordable and reliable
For trouble-free operations, automakers rely on affordable and reliable products. The automotive rubber parts portfolio is extensive, and suitable for high wear and tear auto applications. Made of high-quality rubber, these can resist exposure to abrasion, aggressive fluids, extreme temperatures, and flex stresses.
Alfa Rubber is a reliable name in the industry offering high-quality, affordable, and durable automotive rubber parts. If you are an OEM supplier, join hands with Alfa Rubber for automotive rubber parts customized to your specifications. Our range of automotive rubber products can help improve the performance of your vehicle and improve customer satisfaction. Visit us to learn more about our supply range.
For More Details:
ALFA RUBBER & SPRINGS PRIVATE LIMITED
A-13/A, SIPCOT INDUSTRIAL COMPLEX,
GUMMIDIPOONDI. TAMILNADU 601 201, INDIA
Website: https://alfarubber.com/
Email: info@alfarubber.com
Phone: +91-44-27922057
Silicone rubber products – Diversified industrial applications
Silicone rubber manufacturers have diversified into engineering silicone solutions like moulding, extrusion, gaskets, sheeting, bellows, hoses, and inflatable seals. The advantage of silicone rubber products is its versatility to outperform in diverse areas, making it a favorite product in every industry. Silicone is a synthetic rubber product made from a chemical element called silicon. It comes with physical properties that organic rubber cannot compete with.
Key features of silicone rubber products
- It can withstand extreme temperatures from -70 degrees C to 300 degrees C
- It can stand the vagaries of weathering
- It is an FDA-approved compound
- It comes with good electrical insulation properties making it suitable for contact points of keyboards, sealing material for high voltage cables and anti-static components, and around heaters.
- It has good rebound and recovery
- It comes with mechanical damping properties
- It is fire retardant for EN45545-2 grades
- It is in the metal-detectable range
- It repels water and hence is a sealant
- It can be manufactured in various colors
- It shows excellent thermal conductivity of 0.5 e+3 cal.cm.sec.C, making it suitable for making heat sink sheets and heating rollers.
- It does not show good radioactive resistance when compared to organic rubber. For good radioactive resistance, methyl phenyl silicone rubbers with phenyl radical are incorporated into the polymer.
- It has excellent oil-resistant properties at high temperatures. Moreover, its resistance to chemicals and solvents is excellent.
- The compression set is between -60 degrees C and 250 degrees C. It requires post-cure for products with a low compression set.
- It retains high tensile and tear strength of 30kgf/cm to 50kgf/cm.
Silicone rubber products are used in varied applications and industries. Some of them include the food industry, railways, transport industry, medical and pharma, aerospace, automotive, construction, offshore industry, electrical and lighting, power grids, and marine.
Alfa Rubber uses next-generation materials to deliver high-strength materials for varied applications in a wide range of industries.
Contact us for more details.
ALFA RUBBER & SPRINGS PRIVATE LIMITED
A-13/A, SIPCOT INDUSTRIAL COMPLEX,
GUMMIDIPOONDI. TAMILNADU 601 201, INDIA
Website: https://alfarubber.com/
Email: info@alfarubber.com
Phone: +91-44-27922057
Crucial Steps In Choosing Rubber Parts Supplier
Buying rubber parts from reputed suppliers is crucial for the performance of your finished product. Rubber parts suppliers range from simple garage-type operations to comprehension service providers. The game of choosing a rubber part supplier is not going to be a cakewalk unless you follow these crucial steps:
Choose a specialist: The market is loaded with industrial rubber products like gaskets, caps, grommets, fabricated parts, and more. Each supplier deals with particular products. It is not easy for suppliers to deal with all types of rubber products at a go. Depending on your specifications choose a dealer who masters your type of rubber products. Only a specialist supplier can provide the rubber parts you require without any flaws.
- Experience matters: Working with rubber parts requires skill and experience. A good supplier will have the knowledge to understand the properties of the materials and their application. A supplier with an excellent track record should be your choice and anything less will be a compromise on the finished products.
- Inventory supply: Always choose a supplier who re-stocks their inventory regularly so that there will be no time wasted between order and delivery. Rubber suppliers with decent stock can deliver on time leaving you without any hassles to meet strict deadlines.
- Pricing is vital: Picking the rubber products at the right price is crucial to maintain your profits. Quality cannot be compromised on price. Poor quality rubber parts delivered at cheaper rates can only result in sub-standard products, leading to a loss in clientele. Apart from price, other payment factors do matter. Flexible payment options, credit, and customized solutions are factors to check while choosing a rubber parts supplier.
Alfa Rubber is a name to reckon with when it comes to rubber parts suppliers. With over 35 years of experience and IATF certification what more you could ask for when it comes to buying rubber, foam, and felt products? Call us for a quote!
For More Details:
ALFA RUBBER & SPRINGS PRIVATE LIMITED
A-13/A, SIPCOT INDUSTRIAL COMPLEX,
GUMMIDIPOONDI. TAMILNADU 601 201, INDIA
TELEPHONE – +91-44-27922057
EMAIL – info@alfarubber.com
Rubber bush manufacturer
Rubber bushes are usually found to have cylinders bounded to their outer regions and their inner regions have rigid metal layering. Bushes are used for taking up radial or axial road and torsional movement. Bushes can also be utilized for regulating conical deflection. Bushes are made up of different materials and come in various sizes. Rubber bushes are usually made up of natural rubber (which is also called poly-isoprene) of varying grades and alternative synthetic rubber (elastomers). The bushes are usually pressed into any place or a loosely fitted assembly. A rubber bush manufacturer supplies simple, laminated, pivot, spherical, flanged, void, suspension, torque arm, conical, and equalizer bushes. The rubber bushes are manufactured through a specific process.
Almost every rubber bush manufacturer adopts the following process for making rubber bushes.
- Preparing and collecting rubber compounds according to the individual requirements of each client.
- Gathering material parts necessary for cleaning, blasting, etc.
- Applying the right amount of adhesives.
- Molding the inner metal parts of bushes with rubber compounds with the help of processes like compression or extrusion.
- Painting the rubber bush.
- Checking the quality of the finished product.
The following are some of the features of rubber bushes.
- Rubber bushes are primarily used for accommodating radial or axial loads and torsional movements.
- Rubber bushes are pressed adequately to enhance their dynamic strength and durability.
- Rubber bushes take up the entire movement of the appliances to which they are fastened.
- Rubber bushes isolate sound and vibrations.
- Rubber bushes assist in improving friction, wear, and noise.
- Rubber bushes are resilient to vibrations of high frequencies.
Rubber bushes obtained from a rubber bush manufacturer like Alfa Rubber can be applied to a variety of products like vehicle suspension arms, vibratory feeders, mechanical linkages, conveyer tracks, pivot bearings, etc. Visit us to buy superior quality rubber bushes at affordable prices.
For More Details:
ALFA RUBBER & SPRINGS PRIVATE LIMITED
A-13/A, SIPCOT INDUSTRIAL COMPLEX,
GUMMIDIPOONDI. TAMILNADU 601 201, INDIA
TELEPHONE – +91-44-27922057
EMAIL – info@alfarubber.com
Website: https://alfarubber.com/
Rubber industries in India – In a nutshell
The rubber industries in India fast expanding and has the reputation of being the largest producer and consumer of natural rubber in the world. The annual growth rate of rubber is growing standing at a growth rate of 8-9% in foreign exchange reserves. Despite the volatility in the global rubber production, the Indian rubber production has remained stable at the rate of 6% per annum. Moreover, the consumption of rubber has increased by 22% in 2021, meanwhile the demand for global rubber has also increased with a growth of 11%.
The rubber industries in India are adopting new technologies to stay ahead in the game to maximize opportunities and take advantage of the emerging technologies and latest innovations in the field. The global rubber market is expected to touch USD 51.21 billion by 2027. Bearing this in mind the industry must take steps to reduce plastic waste, use renewable resource to stay ahead of competition. The manufacturing process is revolutionized with innovations like 3D printing and self-healing rubbers. It improves the quality of the product by increasing efficiency and minimizing costs.
The growth in rubber industries in India is due to the development in the automotive sector. To increase revenue in the sector it is important to embrace innovative technology and trends and make informed decisions. Evaluate the market risks before strategizing on the capital, customer requirements and profits. Investing in technologies can improve operational efficiency. Manufactures like Alfa Rubber have embraced latest technology to improve the production using automatic batching machines, vacuum molding and transfer press, performer & cryogenic de-flashing, rubber injection molding, etc. for producing rubber products to cater to different industries like automotive, agriculture, electrical and electronics, defense, etc.
Digitalization helps in reducing emissions and transparency in the supply chains. Embracing biodegradable materials can save the planet. The global rubber demand is likely to increase by 2.8% by 2023, says International Rubber Study Group (IRSG).
For More Details:
ALFA RUBBER & SPRINGS PRIVATE LIMITED
A-13/A, SIPCOT INDUSTRIAL COMPLEX,
GUMMIDIPOONDI. TAMILNADU 601 201, INDIA
Website: https://alfarubber.com/
Email: info@alfarubber.com
Phone: +91-44-27922057
Rubber grommet manufacturer
Rubber grommets are primarily utilized to protect hose pipes, wires, and other products that specifically pass through panel holes. These rubber grommets are also used as finishing components, vibration dampers, and spacers. These grommets are seen to easily pass through panel holes that are pre-drilled using appropriate tools.
Any rubber grommet manufacturerwould offer a wide range of standard and military rubber grommets. Several manufacturers can also provide customized rubber grommets to match the specifications and unique requirements of each client. The rubber grommets are made up of a variety of materials like silicon, EPDM, Buna – N, etc. The rubber grommet manufacturer should ensure that the grommets are manufactured as per the military guidelines. The grommets come in different sizes and with varying groove widths and inner and outer diameters.
Rubber grommets are generally used to protect products from the sharp edges caused due to drilling holes. Rubber grommets are the best alternatives when wires, cables, ropes, or tubes are meant to be protected.
A rubber grommet is a ring-like structure that is placed in a drilled hole in a metallic sheet to create a shield or protective cover for wires, cables, etc. These grommets are known to have flared collars on all sides to rightly fix them in the holes and restrict movement. The grommets can be inserted with holes of a maximum of 2 inches in diameter. Rubber grommets can be used along with automotive parts, home appliances, computers, electrical circuits, shoes, furniture, tools, clothing, etc.
The following are some of the features of rubber grommets.
- Insulation against high electric supply and temperatures.
- Aesthetic and eye-catchy appearance.
- Resistant to unfavorable weather conditions.
- Economical and easy to use.
- Enhanced product durability.
- Resistant to metal corrosion.
- Easy and quick installation.
Alfa Rubber is a leading rubber grommet manufacturer. Visit their outlet today to buy high-quality rubber grommets and other rubber products at reasonable prices.
For More Details:
ALFA RUBBER & SPRINGS PRIVATE LIMITED
A-13/A, SIPCOT INDUSTRIAL COMPLEX,
GUMMIDIPOONDI. TAMILNADU 601 201, INDIA
TELEPHONE – +91-44-27922057
EMAIL – info@alfarubber.com
Website: https://alfarubber.com/
Rubber injection molding
In the latter part of the 20th century, experts introduced techniques for rubber injection molding that were similar to plastic molding. In almost all rubber injection molding procedures, rubber is heated at extremely high temperatures and injected into molds. Given below is a detailed description of how rubber is molded.
Preparation of materials
Synthetic or natural rubber is mixed with appropriate additives to satisfy the specifications mentioned for future design use. The synthetic rubber is called elastomer and the rubber obtained after mixing is called thermoset elastomer. This thermoset elastomer is now fed in the form of strips into the screws and barrels where the rubber is heated at temperatures that are slightly lower than that of the considered rubber mold.
Injection of the rubber
Now the compounded material is injected via the channels of the tool to finally reach the cavities of the hot mold that is closed. In this stage, the compounded material is subjected to a combination of pressure, temperature, and time that brings about the crosslinking of the chemical bonds. This crosslinking process is technically called vulcanization. Process parameters are integrated and programmed into the molding press to exert control over the volume, temperature, and speed at which the compounded material is injected into the cavities of the mold.
Removal of the final product
The engineer in charge of the molding process programs the required specifications into the press to offer adequate time for the completion of cross-linking. The press is then opened and the finished products are removed and permitted to cool to room temperature before subjecting them to a process called Deflashing. However, Deflashing is done only when it is completely necessary. The finished products are then inspected and prepared for dispatching.
Contact Alfa Rubber to receive professional assistance for rubber injection molding. The company ensures that the procedures that they follow are time-saving and leave behind less waste.
For More Details:
ALFA RUBBER & SPRINGS PRIVATE LIMITED
A-13/A, SIPCOT INDUSTRIAL COMPLEX,
GUMMIDIPOONDI. TAMILNADU 601 201, INDIA
TELEPHONE – +91-44-27922057
EMAIL – info@alfarubber.com
WEBSITE: https://alfarubber.com/
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