DIAPHRAGM LAYER IN RUBBER – CREATED FROM WIDE VARIETY OF POLYMERS

Rubber diaphragm is a widely used product in industrial applications. A diaphragm is a product that is round in shape. It is anchored around the periphery. There are several purposes that a diaphragm serves. In some of the variants, a diaphragm also contains a layer of fabric for added strength. This fabric can be either reinforced or unreinforced. Several varieties of polymers are used for creating the Diaphragm Layer in rubber.

The Major Advantages Of Diaphragm Are:

  • It is versatile
  • It is tear resistant
  • It offers high levels of strength
  • It is very simplistic in design
  • It does not require any lubrication

The Most Common Types Of Products That Uses Diaphragm Are:

  • Meters
  • Control devices
  • Regulators
  • Pumps
  • Other specialized devices
DIAPHRAGM LAYER IN RUBBER

A diaphragm can be made up of several types of rubber. The variant chosen for a diaphragm depends upon the use that it is intended for. The most common materials that are used for crafting Diaphragm Layer in rubber are:

Types of Rubber Used In Rubber Diaphragm

  • Silicone Rubber (SiR): This is one of the widely used polymers that is used both for household applications and industrial applications.
  • Ethylene Propylene Diene Monomer (EPM, EPDM): EPDM is an elastomer and is one of the most popular types of rubber that is used for creating a wide variety of products. EPDM is very durable.
  • Neoprene: Neoprene is one of the most widely used types of synthetic rubber that is massively consumed worldwide. It is highly resistant to oil, heat and chemicals.
  • Nitrile Rubber (NBR): Nitrile is a synthetic rubber copolymer of acrylonitrile (ACN) and butadiene. Nitrile comes in different grades with varying resistance levels to oil and heat.
  • Styrene Butadiene Rubber: This is one of the most commonly used synthetic rubber that has chemical and physical properties like that of natural rubber.

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RUBBER COLLAR – HELPS WITH BETTER AND FASTER HEALING

Rubber collar also known as the cervical collar or the neck brace is a collar that is used for supporting the neck and spine post injury. This collar is also used for several types of spinal ailments. Rubber collar helps in supporting the neck and prevents it from moving. That ways this helps in faster and better healing.

Rubber Collar

Types of Rubber Collar

There are several types of Rubber collar available. Specific variants of rubber collars are used for specific medical issues. The major types of thesecollars are as follows:

  • Soft collars: The soft collar, that is made up of foam rubber, polyethylene and at times, inflatable cuff, is used in instances where side movement of the neck and head needs to be restricted. This kind of collar fits in snuggly around the neck and facilitates the forward and backward movement of the head but restricts the sideways movements.
  • Rigid collars: These collars contain a plastic shell encapsulating a vinyl core. This type of collar is used in instances wherein the movement of the neck needs to be restricted to the maximum. These collars are used in instances of injuries resulting from severe trauma wherein even the slightest movement of the neck can jeopardize the process of healing.
  • Sports collar: These collars are used in high speed driving sports. Therefore, all car race drivers, motor cross drivers and ATV drivers wear this collar while participating in the driving events. Any kind of collision during a race can result in very serious injuries. In such instances, these collars act as shields.

Why Are Neck Collars Required?

As mentioned, a neck collar restricts the movement of the neck. Its usage therefore is mandatory for every type of neck injury. This helps the bone and muscles in the neck to heal quicker than otherwise.

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Email: info@alfarubber.com

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AUTOMOTIVE RUBBER PARTS MANUFACTURER – KEEPING PACE WITH CHANGING DEMAND DYNAMICS

Rubber parts are one of the most crucial parts for any automobile. Rubber parts are not only important for the automobiles but their specifications and types of usage also keep changing with times. Therefore, automotive rubber parts manufacturer are always on their toes for keeping up with changing demand dynamics. Rubber comes with certain characteristics that make it highly useful for the automotive. Rubber is very durable, flexible and versatile. It is a very cost effective solution too. It is because of these characteristics that no other material has been able to replace rubber herein.

The usage of rubber in automobiles is aplenty. Right from the tires that are made up of rubber to air bags, dust covers, bumpers and mats, the verities of use of rubber in automobiles is unending. Other than these products, rubber is also extensively used as sealant in the automobiles.

Every automotive rubber parts manufacturer who intends to make a mark in the automobile sector needs to keep up with the ever changing specification requirements of these parts. The growth of the automobile sector in any country directly impacts the growth of the automotive rubber parts manufacturer sector therein. Be it tires or air bags, every component that is made of rubber needs to be of top notch class.

Any compromise in the quality of such parts may lead to very serious consequences. Therefore, it is very important for every automobile manufacturer to source the rubber parts from only trusted rubber parts manufacturer who can offer high quality products. Other than the use mentioned, one of the most important uses of rubber parts in automobiles is that of insulating metal parts from vibration. For the purpose, several types of anti-vibration products are used in automobiles to do away with excess noise and to absorb the shocks.

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NBR PRODUCT MANUFACTURER – OFFERS A WIDE RANGE OF PRODUCTS

Nitrile-Butadiene rubber, also known as Nitrile, is a kind of synthetic rubber polymer that is a combination of acrylonitrile and butadiene molecules. This is one of the most preferred materials for oil resistance properties. Nitrile is also famous for its heat resistance properties and resilience. Any process that requires a machine part to be protected from oil and heat, nitrile makes the ideal choice.

Nitrile is a nontoxic material in spite of the fact that acrylonitrile is a cyanide. The oil resistance capacity of a nitrile material is dependent upon the percentage of acrylonitrile present in it. But a nitrile material that has less acrylonitrile is more flexible at lower temperatures. Nitrile works at a wide range of temperatures. Right from minus 40 degrees to 226 degrees, this material can perform the task that it is entrusted with. In spite of working at such low and high temperature range, nitrile offers protection from cuts and abrasion too. The good things about nitrile do not end here. Although nitrile is such a versatile material, it is pretty cost effective as compared to its competitors like fluoro elastomers.

NBR product manufacturer offers a variety of products made of nitrile. Some of these products include gaskets, oil seals, o-rings, engine hoses, and several others. NBR product manufacturer also offer products like safety gloves, waterproof fabric, footwear, floor mats, sponges and several other types of molded products.

Although nitrile is a very versatile product, it has its own share of shortcomings too. It does not show great results in outdoor conditions and in exhibiting resistance to certain chemicals. It also does not react favorably when exposed to sunlight and harsh weather conditions. But all said and done, nitrile is one material that finds its way into every household usage as well as heavy industrial applications.

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ALFA RUBBER & SPRINGS PRIVATE LIMITED
TELEPHONE – +91-44-27922057
EMAIL – info@alfarubber.com
Website: https://alfarubber.com/

Rubber Fuel Seal – How to Design the Perfect One?

There are a few factors that need to be kept in mind when designing fuel seals.

  • Temperature ranges that the given rubber variants can work in: Fuel seals are made up of different types of rubber. The kind of rubber variants used for a particular fuel seal depends upon the type of fuel used in the application. Not all rubber variants can work in the same temperature ranges and fuels. Only one or two type of rubber is suitable as fuel seals material for each of the application. It is important therefore to take into consideration the kind of temperature ranges that the chosen rubber variant can work in when choosing the same for fuel seals.
  • Maximum temperature required: The kind of exposure to the temperature that the application involves is one of the most important factors in designing the fuel seals. Other than the kind of temperature range the application calls for, the highest degree of temperature that may be required for the same is also one of the most important considerations.
  • Resistance to fluids: Fuel seals are used for resisting fuels. It is important to take into account how the fluids used in applications would behave in high and low temperatures and design the fuel seals likewise.
  • Expert advice: One should not choose the fuel seals randomly; it is important to get expert scientific advice on the matter. Thermal expansion, out gassing and chemical background are all such factors that need to be taken into account for each of the application when choosing the material for fuel seals.
  • Necessity for the margin: It is also important that one keeps a little margin either ways of the temperature range when choosing the polymer for the fuel seal.

Alfa Rubber is one of the leading companies in India crafting high quality fuel seals across a variety of  polymers.

For More Details:

ALFA RUBBER & SPRINGS PRIVATE LIMITED

GUMMIDIPOONDI

TAMILNADU 

TELEPHONE – +91-44-27922057

EMAIL – info@alfarubber.com

Website: http://alfarubber.com/

RUBBER TO METAL BONDED COMPONENTS – CRITICAL TO SEVERAL INDUSTRIES

Rubber to metal bonding or adhesion is a very common practice in several industries since such processes are required for various applications. Be it for sticking silicone parts or rubber parts to hard or very hard metal parts, the adhesion processes used in rubber to metal bonding is same but with varying levels of adhesion. Rubber to metal bonded products are especially prevalent in the automotive and engineering industries, wherein such processes help to insulate noise and offer protection to the components. There are essentially three components of any rubber to metal bonding.

  • Rubber
  • Bonding agents
  • Substrate

In certain components, adhesion is required only for assembly purposes whereas others require very close controls. The levels of adhesion required for any rubber to metal bonded component depends upon the following factors:

  • Type of application intended
  • Types of metal
  • Preparation of surface
  • The number and types of nonmetallic inserts
  • Conditions of curing
  • Type of adhesive used

The processes of rubber to metal bonding generally include:

  • Preparation of the surface to be bonded by cleaning it thoroughly
  • Preparation of inserts by methods of blasting or degreasing
  • Vulcanization of the prepared inserts for obtaining the desired adhesion

More commonly, adhesive cements are used for rubber to metal bonding. The adhesives used for such bonding are either solvent based or water based. Solvent based adhesives are low on hazardous air pollutants. It is important that the adhesive for each of the applications be chosen keeping in mind the rubber materials and the metals used in the process. It is also to be remembered that the adhesive chosen should be able to withstand the potential use and wear and tear of the components that are to be bonded. Adhesives are available both in single coat and double coat system, each catering to specific needs. Two coat systems are generally used in instances wherein the component is used in harsh conditions.

For More Details :

ALFA RUBBER & SPRINGS PRIVATE LIMITED

A-13/A, SIPCOT INDUSTRIAL COMPLEX,

GUMMIDIPOONDI.

TELEPHONE – +91-44-27922057

EMAIL – info@alfarubber.com

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AUTOMOTIVE RUBBER PARTS MANUFACTURER – MAKES BEST OF USE OF RUBBER IN ALL ITS AVATARS

Rubber molded parts are essential to every industry and so to the automotive industry. There is no dearth of the applications wherein the rubber molded parts cannot be used. Rubber as a material comes with several advantages and is available across several variants. Little wonder then that rubber is the first choice of every automotive rubber parts manufacturer.

The Reasons That Makes Rubber the First Choice of Automotive Rubber Parts Manufacturer

  • Low cost: Rubber variants are one of the lowest cost materials that are available to the automotive rubber parts manufacturer. With the help of rubber molded parts, an automotive rubber parts manufacturer is able to scale down the cost of the final product.
  • Flexible: Rubber materials are extremely flexible and can be easily molded into various sizes and shapes. In fact, there are endless possibilities with rubber.
  • Durability: Rubber is not only low cost and flexible but it is very durable too. As a matter of fact, rubber outlives its cost by several years. Though there are other materials available, yet rubber has been the most sought after material for the automotive rubber parts manufacturer for its benefits.

Rubber and the Automotive Industry

Rubber has extremely important applications in every industry including automotive. Various types of rubber materials are used across various facets in the automotive industry. In fact, in the absence of rubber there would be no tires for the vehicles. Other than the tires, rubber is extensively used in the fluid transfer system and the transmission systems of the automotive. Rubber is also used extensively in manufacturing of sealants, O rings, and coatings, flat seals, body parts, spare parts and anti-vibration systems in the automobiles. With so many applications in every vehicle, it is a no brainer to state the importance of rubber in the automotive industry.

Contact Us :

ALFA RUBBER & SPRINGS PRIVATE LIMITED

A-13/A, SIPCOT INDUSTRIAL COMPLEX,

GUMMIDIPOONDI

TAMILNADU 601 201

TELEPHONE – +91-44-27922057

EMAIL – info@alfarubber.com

WEBSITE:  https://alfarubber.com/

RUBBER O-RING – MASSIVE VARIETY TO CHOOSE FROM

A Rubber O-Ring is a gasket that is generally used over a cross section. A Rubber O-Ring is used for multifarious purposes. These kinds of rings are typically used to seal in liquids and gases. They are economically priced, and can be installed and used easily. That is not all; it is also possible to create such rings out of variety of substances depending upon the applications and the materials that they are intended to be used for.

Rubber O-Ring, as the term suggests, is typically made up of rubber and there are various variants of rubbers available to make these O rings. The selection of right kind of rubber depends upon specifics of the applications.

The Conditions That Determine the Selection of Material for Rubber O-Ring

Since O rings are used for a variety of applications, each such application may demand a different variant of rubber. Specific factors come into play while selecting the materials for O rings for specific applications. Some of these factors are as follows:

  • The hardness of the material used for making the O ring
  • The material that the O ring is intended for. That is whether the given ring is to be used for oils, acids, bases, gases, fuels or any kind of corrosive material. Each of these substances requires rings of different material.
  • The cost of material
  • The permeability level of the material
  • The abrasive nature of the material that the O ring is to be used for

Most Popular Materials for Making Rubber O-Ring

Rubber O-Ring can be crafted across several types of materials. Some of the most popular materials that are used to make the O rings are:

  • Neoprene
  • Nitrile (Buna-N)
  • Ethylene Propylene Rubber (EPR)
  • Polyurethane
  • Silicone
  • Fluoro silicone
  • PTFE
  • Fluorocarbon (Viton)
  • FFKM
  • Ethylene Propylene (EPDM)

Each of these materials has different temperature range and application specifics.

Contact Us:

Alfa Rubber & Springs Private Limited

Gummidipoondi

Tamilnadu – 601201

Phone:  +91-44-27922057

Email: info@alfarubber.com

Website: https://alfarubber.com/

RUBBER SEAL – THE IMPORTANCE OF TOLERANCE LEVELS

A Rubber seal as the name suggests, is a seal that is made up of rubber and is used for sealing specific parts of machines so as to prevent leakages of liquid and ages. There are many variants of rubbers available to manufacture these seals. Each of these rubber variants is suitable for specific applications and machine parts only.

Factors for Selecting Particular Rubber Variants for Rubber Seal

  • When selecting a particular type of rubber for making Rubber seal, it is important to take into account Rubber Standard Tolerances. These tolerance levels are earmarked by the Rubber Associations in every country. Each of the rubber variants has different tolerance levels with regards to weight, time and materials that they would be used for. In fact, there are about 50 parameters that are used for determining the various tolerance levels. It is important that the clients work closely with the rubber seal manufacturers with regards to the tolerance levels.
  • While selecting a particular rubber variant for constructing a Rubber seal, it is important to note the change in the characteristics of the particular material when it goes through high temperature and pressure during the manufacturing process. Some rubber materials are more flexible than others. Some rubber materials shrink more with high temperature and pressure than others. Howa particular rubber variant’s characteristics undergo changes during manufacturing and the ways the end product behaves, is also a very important factor that should be taken into account while selecting a particular rubber variant for constructing Rubber seal.
  • The fact that temperature and humidity levels change every season should also be considered when selecting the rubber variant. Every type of rubber behaves differently with the change in outer temperature and humidity levels and this factor should not be missed for making the right choice of rubber variant.

Contact Us

ALFA RUBBER & SPRINGS PRIVATE LIMITED

TELEPHONE – +91-44-27922057

EMAIL – info@alfarubber.com

WEBSITE: https://alfarubber.com/

OEM RUBBER COMPONENT SUPPLIER – HELPING WITH OUT-OF-BOX DESIGNS

The role of OEM Rubber component supplier is very crucial to every industry, especially those that use rubber products extensively. In some cases, OEM (Original Equipment Manufacturer) may require custom hoses, custom gaskets and other custom made rubber products. It goes without saying that companies that manufacture the original rubber equipment for any firm need to offer very high quality products. Such equipment suppliers need to understand exactly the kind of rubber products that their clients want and deliver just that. In case any OEM Rubber component supplier falters herein, not only will they lose their own brand equity but would also be instrumental in bringing down the brand equity of their clients.

Any manufacturing unit that is crafting any kind of machines or equipment may require several kinds of rubber parts. It may not be possible for every such manufacturer to design their products by conforming to the standard sized rubber products available in the market. In such cases and for out of box designs, certain rubber products need to be custom made. This is where the role of OEM Rubber component supplier becomes very critical. It is only because of the dedication of OEM Rubber component supplier that clients can think about designing their products in different ways.

OEM Rubber component supplier not only helps their clients with custom made rubber products but also help them to enhance the quality and design of the products. Highly adept OEM Rubber component supplier strives to create a quick prototype of the particular rubber product, get it approved and there after start with mold development and production as quickly as possible. During all such processes the client need to work closely with the chosen OEM Rubber component supplier to ensure that they get exactly the kind of rubber product that they want.

For More Details:

ALFA RUBBER & SPRINGS PRIVATE LIMITED

TELEPHONE – +91-44-27922057

EMAIL – info@alfarubber.com

URL: https://alfarubber.com/products/

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