AUTOMOTIVE RUBBER PARTS MANUFACTURER – MAKES BEST OF USE OF RUBBER IN ALL ITS AVATARS

Rubber molded parts are essential to every industry and so to the automotive industry. There is no dearth of the applications wherein the rubber molded parts cannot be used. Rubber as a material comes with several advantages and is available across several variants. Little wonder then that rubber is the first choice of every automotive rubber parts manufacturer.

The Reasons That Makes Rubber the First Choice of Automotive Rubber Parts Manufacturer

  • Low cost: Rubber variants are one of the lowest cost materials that are available to the automotive rubber parts manufacturer. With the help of rubber molded parts, an automotive rubber parts manufacturer is able to scale down the cost of the final product.
  • Flexible: Rubber materials are extremely flexible and can be easily molded into various sizes and shapes. In fact, there are endless possibilities with rubber.
  • Durability: Rubber is not only low cost and flexible but it is very durable too. As a matter of fact, rubber outlives its cost by several years. Though there are other materials available, yet rubber has been the most sought after material for the automotive rubber parts manufacturer for its benefits.

Rubber and the Automotive Industry

Rubber has extremely important applications in every industry including automotive. Various types of rubber materials are used across various facets in the automotive industry. In fact, in the absence of rubber there would be no tires for the vehicles. Other than the tires, rubber is extensively used in the fluid transfer system and the transmission systems of the automotive. Rubber is also used extensively in manufacturing of sealants, O rings, and coatings, flat seals, body parts, spare parts and anti-vibration systems in the automobiles. With so many applications in every vehicle, it is a no brainer to state the importance of rubber in the automotive industry.

Contact Us :

ALFA RUBBER & SPRINGS PRIVATE LIMITED

A-13/A, SIPCOT INDUSTRIAL COMPLEX,

GUMMIDIPOONDI

TAMILNADU 601 201

TELEPHONE – +91-44-27922057

EMAIL – info@alfarubber.com

Website: https://alfarubber.com/

ENGINEERING RUBBER PARTS MANUFACTURER – HELPING WITH CUSTOM MADE RUBBER PARTS

Varioustypes of rubber partsare absolutely essential for anykind of machine. But at times it is not possible for the machine manufacturers toaccess the exact kinds of rubber partsthat they are seeking. In such cases, they either have toaccommodate the available parts or have to opt for custommade rubber parts.

Custom made rubber parts used to be expensive earlier, but off late thanks to the effort of everyengineering rubber parts manufacturer these have become affordable andeasy use. There is no denying that standard rubber parts are cheaper than custom made ones, any day.But incase getting a particular typeand dimension of rubber part is extremely crucial to the process then getting it custom made albeit at a little higher price, would be the right decision. Also because in general rubber parts being inexpensive, going in for custommade parts for a machine manufacturer is not be a problem.

The Types of Custom Made Rubber Parts Offered By Engineering Rubber Parts Manufacturer

Thereare several types of rubber partsthat can be custommade by the Engineering rubber parts manufacturer. Some ofthese are:

  • Seals
  •  O-rings
  • Flanged Stem Bushings
  • Grommets
  • Bumpers
  • Anti-vibration Pads
  • Tips & Caps
  • Extrusions & Tubing

Opting for standard rubber part is always the first choice for the machine manufacturers because it cuts down the time required for craftinga custom made one.But in instances wherein the standard rubber parts are very difficult to fit in, the manufacturers have to opt for the custommade ones. Generally in case of custommade rubber parts, theclientsdraft the design for the part themselves. But it is for the Engineering rubber parts manufacturer to choose the right kind of rubber and factor in noise dampening and vibration isolation in the given design.

Contact Us

Alfarubber & Springs Private Limited

TELEPHONE – +91-44-27922057

EMAIL – info@alfarubber.com

Website: https://alfarubber.com/

Suppliers of OEM in Rubber industry – Matching upto the consumption needs

The Indian rubber industry is burgeoning in its significance and strength as it plays a pivotal role in the global economy. India is the largest producers of rubber and is the third largest consumer. The concentration of automobile companies in Chennai, South India has made it the ideal location for rubber manufacturers andSuppliers of OEM in Rubber industryin Chennai. The rubber production is unstable for the last few years yet the rubber production is at a consistent rate in India resulting in the tremendous growth of the industry over the years. The traditional rubber producing zones are in Tamil Nadu and Kerala.

The rubber consumption include

  • Automotive tyre sector consumes 50% of rubber
  • Bicycle tubes and tyres consumes 15%
  • Footwear consumes 12%
  • Belts and hoses consumes 6%
  • Camelback and latex products consumes 7%
  • Other products 10%

The All India Rubber Industries Association (AIRIA) is a non-profit body serving the rubber industry to safeguard the interests of the industry. The AIRIA is the apex body of both tyre and non-tyre sector and deals with raw rubber traders as well. There are over 1200 member affiliated to AIRIA. It is headquartered in Mumbai with regional offices in New Delhi, Kolkata and Chennai.

In the year 2018-19 the production fell 7.5% and the consumption as increased by 9% on year due to heavy rains and low prices. The rubber production for the period is over 8.5% a decrease put at 4,79,000 tonnes. The rubber consumption is up consistently. For the nine months it increased by 13% to 9,21,600 tonnes. The projected rubber consumption is put at 12 million tonnes. The domestic production is able to meet 75% of the natural rubber requirement of 2030. To reach the projected production, the annual planting and replanting would be atleast for 8,000 ha and 10,000 ha respectively. With the trade expected to be less, the import and production is projected at 5.5 lakh tonnes.

For More Details: ALFA RUBBER & SPRINGS PRIVATE LIMITED

Phone: +91-44-27922057

Email: info@alfarubber.com

Website: http://alfarubber.com/products/

Rubber Industries In Chennai – A Positive Trend

The Rubber Board projects a rise in natural rubber production at 750,000 in 2019-2020. The production put it at 648,000 tonnes last fiscal. The tappable area has increased from 640,000 hectares to 665,000 ha in 2019-2020. The Rubber consumption in the year 2019-2020 is put at 127,000 tonne supported by the anti-dumping duty on tyre and higher import duty. The consumption has gone up from 111,2210 tonnes in 2017-2018 to 1211,940 tonne in 2018-19 which is good news for the rubber industries in Chennai, India.

The emerging demand-supply situation and high oil prices, dollar appreciation, devaluation of currencies and high inventory is pushing natural rubber prices further. The production potential factor is expected to stay unfavorable upto 2021 or further. The new planting and replanting is considerably slow since 2013. In 2012 676,000 hectares were planted in producing countries and the numbers are dwindling settling at 197,000 in 2017.

Decline in planting

Since 2013 the new plantations and replanting have come down drastically due to the lower price. Further on account of the 7 year gestation period there are fewer trees opened for tapping from 2022. The rising crude prices have left negative impact on the prices. The price of natural rubber depends on crude price and is largely speculative. The investors believe that high crude price is the result of high price of synthetic rubber leading to the substitution of synthetic rubber with natural rubber, this result in the high natural rubber price.

The Chinese NR consumption and the trade war concerns have hit the Chinese auto tyre industry. The devaluation of currencies of top natural rubber exporting countries has made exporters more competitive in the export market. The rubber production has increased 6.6% to 10.39 million tonnes between January-September and had reached 13.89 million tonnes by the end of 2018. Meanwhile the consumption has increased by 6.6% and is estimated to be 14.21 mt from the existing 10.65 mt.

For More Details : ALFA RUBBER & SPRINGS PRIVATE LIMITED

Phone: +91-44-27922057

EMAIL : info@alfarubber.com

Website: http://alfarubber.com/ Tags: Rubber Fuel Seal, Rubber Gasket, Rubber seal, Rubber O-Ring, OEM Rubber component supplier

Rubber Washer – How to Pick the Right One?

Rubber washer is a rubber flat rubber ring or gasket that is used with the fasteners for letting fluids pass through. Rubber washers are also used as spacers and locking devices. A rubber washer not only prevents leakages but also protects the surface but also mitigates the vibration levels of the equipment. A rubber washer elongates the life and enhances the performance of the equipment it is used in.

Rubber washers are available in mammoth types of rubbers. Each of the application requires a washer made from a specific variant of rubber.

Some of the major types of rubber variants used for makingsuch washers are:

  • Neoprene washer – This kind of rubber offers high resistance againstozone,oil and petroleum.
  • EPDM rubber washer -Thiskind of rubber can withstand a widerange of temperatures ranging from very cold to very hot. They can withstand abrasive fluidsand alcohol too.
  • Silicone rubber washers –This kind of rubber isused for high temperature applications. This canwithstand UV lights and fungus as well.
  • Nitrile washer– This kind of rubber is resistant tounleaded fueland can withstand corrosive acids.

Other than these, cork washers, Viton washers, commercial and insertion rubber wagers are some of the other variants.

Not only does each of the applications require a specific type of rubber, but also requires a specific size in rubber washers. Little wonder then, there is plethora of sizes that rubber washers are available in. Though the more common shape of rubber washers is round, rectangular shaped rubber washers are also available for the applications that may require so. Several rubber washer manufacturing companies not only offer these washers in standard sizes but also in customized sizes for their clients.

Alfa Rubber is one of the leading companies offering high quality rubber washers in India. The company offers these washers across several varieties of rubbers and sizes.

ALFA RUBBER & SPRINGS PRIVATE LIMITED

A-13/A, SIPCOT INDUSTRIAL COMPLEX,

GUMMIDIPOONDI. TAMILNADU 601 201, INDIA

Contact: 914427922057

Email: info@alfarubber.com

Website: http://alfarubber.com/

GASKET – AN IRREPLACEABLE COMPONENT IN EVERY APPLICATION

A gasket is a mechanical sealant that is used to prevent leakage of gases, vapors or any other liquid. They are irreplaceable in the applications they are used in. Rubber gaskets are multi use yet a much underrated product. In spite of being extremely versatile, this component has not got its due. Right from pressure cookers to cameras, gaskets are used in several high usage everyday as well as industrial products.

Gaskets are made up of different types of rubbers. The size and the shape of a gasket depend upon the shape of the component that it is intended for and the application that it is to be used in. Though gaskets are customized as per these two factors, yet one particular gasket may be used for two or more components. Several factors go on to decide the kind of rubber that needs to be used for a gasket. The amount of wear and tear that the component may see, the level of usage of the component, tensile strength, hardness of rubber required and the percentage of compounds are some of the factors that go on to decide the kind of rubber that shall be used for making a gasket. Once the rubber is chosen as per these factors, the sheets of that particular type of rubber are then cut into gaskets of requisite shapes and sizes.

The rubber variants that are generally used for making gaskets include:

•           Neoprene: Neoprene gaskets offer good resistance to ozone and weathering but moderate resistance to petroleum products.

•           EPDM – EPDM acronym for Ethylene Propylene Diene Monomer offers excellent resistance to grease, oils, ozone and weathering.

•           Nit rile – Nit rile gaskets offer excellent resistance to petroleum product and average resistance to wear and tear, and abrasion.

•           Silicone – Silicone gaskets are used in a variety of uses but especially in the automotive industry.

•           Santoprenes – This is a high performance elastomer that offers high flexibility with low compression.

For More Details:

ALFA RUBBER & SPRINGS PRIVATE LIMITED

A-13/A, SIPCOT INDUSTRIAL COMPLEX,

GUMMIDIPOONDI.

TAMILNADU 601 201,

 INDIA

TELEPHONE : +91-44-27922057

EMAIL : info@alfarubber.com

Website : http://alfarubber.com/

RUBBER CAP – INDISPENSIBLE FOR SEVERAL APPLICATIONS

Rubber is a widely used material in applications that require high heat or chemical processes. Rubber cap is a plug that is used to close holes in applications that involve high temperatures. These caps are used in a wide variety of components and come in varying sizes. These are especially used when the gaps need to be closed during high heat processes like powder coating or medical sterilization procedures. Other than that, these caps are also widely used in cabinet sand other furniture, gadgets, shelves and shutters too. Rubber caps not only offer high level protection against high temperature and highly reactive chemicals but they also offer very tight closures when required. Not only that, rubber is oil resistant, water resistant, and with an ability to with stand wear and tear for a long time and hence, these caps are long lasting. Moreover, rubber is an inexpensive material and can be used for creating a wide variety of caps of different dimensions. Rubber caps besides other properties are also excellent at insulating noise.

There is a wide variety of rubber materials available and so are rubber caps. But generally these caps are demanded and made available in two types of rubbers:

  • Silicone Rubber
  • EPDM rubber


Amongst the two, EPDM rubber caps are the lesser expensive and are used in large number of applications. Silicone rubber caps are generally used in painting applications that involve high heat.

Other than these types of caps, some applications use vinyl caps as well. Though vinyl is essentially a plastic material but in several ways it is similar to rubber and hence this category included in the genre of rubber caps.

There is a wide variety of rubber caps available and they are categorized as per their usages.

  • Rubber flange caps
  • Rubber plus caps
  • Rubber T caps
  • Rubber pull caps
  • Rubber side-pull caps
  • Rubber electrical connector caps
  • Rubber threaded caps
  • Rubber washer caps

For More Details:

ALFA RUBBER & SPRINGS PRIVATE LIMITED

A-13/A, SIPCOT INDUSTRIAL COMPLEX,

Gummidipoondi

Tamil Nadu

ZIP/Pin Code: 601 201,

INDIA

TELEPHONE : +91-44-27922057

EMAIL :  info@alfarubber.com

WEBSITE : http://alfarubber.com

Rubber O-ring manufacturer in Tamil Nadu – Delivering customized solutions

Rubber O-rings are mechanical gaskets used to prevent leaks in gas and fluids. It is manufactured from different types of elastomers. There are many types of O-ring materials and these include:

  1. Neoprene
  2. Nitrile
  3. PTFE
  4. RPDM Rubber
  5. Fluorocarbon
  6. Silicone

For high temperature applications Silicone is commonly used. Rubber O-ring manufacturers in Tamil Nadu delivers both custom standard and industry standards. The size may vary depending on the type of the product selected. The O-rings are available in different size, materials, profiles and durometers.

O-Ring material selection

There are many types of materials available and each has different applications and features. Certain materials improve performance in high heat and chemical applications while others deteriorate under tough operating conditions. The O ring compatibility is determined by the type of chemicals and oils used. Both tear resistance and abrasion is important especially in dynamic applications.

Primary considerations of O ring material selection

  1. Temperature compatibility
  2. Durometer
  3. Size
  4. Cost
  5. Chemical compatibility
  6. Sealing pressure

Based on the applications, electrical properties, tear resistance, dynamic resistance and ozone resistance are considered. The parameters are taken into consideration while making a choice.

O-Ring

Types of O-Ring applications and their impact

  1. Static Axial Seal groove is designed after taking into consideration the pressure coming from inward or outward. For outward pressure the outside diameter is considered and for inward pressure, inside diameter is crucial.
  • Reciprocating dynamic seals are used for pneumatic or hydraulic piston. For short strike smaller diameter is used and for longer stroke thicker cross section is used.
  • Rotary seals are reliable under adequate conditions like durometer, feet per minute values and hardware configuration matches. For shaft hardness value of 55 Rockwell is required for the success of the O-Ring. There are specialized O-Ring compounds for rotary service.

GET IN TOUCH WITH US:

ALFA RUBBER & SPRINGS PRIVATE LIMITED

A-13/A, SIPCOT INDUSTRIAL COMPLEX,

GUMMIDIPOONDI. TAMILNADU

601 201, INDIA

PHONE : +91-44-27922057

WEBSITE : http://alfarubber.com/

EMAIL : info@alfarubber.com

ISO certified rubber company – Strengths And Challenges

The Indian rubber industry is supported by a well established rubber production sector. The rubber industry value chain started with natural rubber plantation and ends with the production of a variety of dry rubber and latex based products. Natural Rubber is regulated by a strong tariff protection and domestic market regulations. The factor contributing to the growth of ISO certified rubber company is positive intervention of institutional agencies with the aim of self sufficiency.

Rubber products like tyres need natural and synthetic rubber. The consumption of synthetic rubber is mainly determined by the consumption of end product, relative prices and technological change. The consumption of synthetic rubber in India increased from 411,830 tonne in 2010-11 to 633,975 tonne in 2017-18. India is the sixth largest producer of natural rubber with a productivity of 694,000 tonnes in 2017-18. The capacity in India is around 900,000 tonnes and 75% of this is tapped. India is also the 2nd largest consumer of natural rubber globally with the consumption around 1.1 million tonnes. Some of the natural rubber consumptions include sheet rubber, block rubber and latex.

Natural rubber is not export oriented commodity because of the deficit in production. The export happens to adjust the demand-supply instabilities in domestic market. The export potential of the rubber products exports is high and the export earnings are put at Rs 20,915 in 2017-18.

ISO certified rubber company – Strengths And Challenges

The strengths of the rubber sector is the existence of rubber products manufacturing industry consuming the entire natural rubber produced in the country. The rubber industry faces challenges like

  • Sub-optimal agro climatic conditions
  • Impact of climate change
  • Saturation of area for new planting
  • Agro climatic
  • Topographic
  • Cultural
  • Social
  • Institutional
  • Price volatility
  • Low price situations
  • Production repercussions
  • Lack of competitiveness
  • Growth stagnation of non-tyre rubber manufacturing sector

For More Details: ALFA RUBBER & SPRINGS PRIVATE LIMITED

Phone : 91-44-27922057

Website : http://alfarubber.com/facilities/

Design a site like this with WordPress.com
Get started